Solid CNC Aluminum Door Hinge Mortiser Jig Kit - Fits 2.5" to 5" Hinges, 1/4" & 5/8" Radius & Square Corner Router Tool with Bit & Accessories

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    Job Site Solution

    Tired of Cheap Plastic Jigs Melting & Warping Mid-Job?

    Upgrade to solid CNC 6061 Anodized Aluminum. Engineered for zero flex, zero wobble, and lifetime precision routing on every door and cabinet.

    🚨 Common Woodworking Frustrations — Solved

    ❌ PROBLEM: Plastic Jigs Melt From Router Heat
    ✅ SOLUTION: Solid CNC 6061 Aluminum resists 100% router friction heat with zero deformation or melting.
    ❌ PROBLEM: Jig Flexing Causes Uneven Mortises
    ✅ SOLUTION: Rigid metal frame & heavy-duty dual locking clamps guarantee rock-steady routing for flush hinge fit.
    ❌ PROBLEM: Needing Multiple Jigs for Different Sizes
    ✅ SOLUTION: 1 Universal Jig smoothly slides and locks to accommodate all hinges from 2.5" to 5" in length.

    ⚙️ Engineered For Professional Results

    01. Aircraft-Grade Build

    • CNC Machined 6061 Aluminum
    • Anodized industrial red finish
    • Built for high-speed routers
    • Lifelong durability on job sites

    02. Universal Compatibility

    • Fits 2.5" to 5" hinge lengths
    • 1/4" & 5/8" radius corners
    • 90° square corners (Chisel included)
    • Doors up to 1-3/4" thickness

    03. Complete Kit

    • Included 1/4" Shank Router Bit
    • Included Corner Chisel Tool
    • Included Self-Centering Drill Bit
    • Included Hex Key Wrench

    📊 Why Upgrade to CNC Aluminum?

    Feature GJANSH Aluminum Jig Standard Plastic Jig
    Body Material CNC 6061 Aluminum Molded Plastic
    Heat Resistance 100% Heatproof (No Melt) Melts under friction
    Mortise Accuracy Zero Flex / Flush Fit Flexes / Uneven depth
    Hinge Fit Range 2.5" to 5" Adjustable Fixed notches only
    Expected Lifespan Lifetime Tool Replaced frequently

    📋 Technical Specifications

    Material CNC Machined 6061 Anodized Aluminum
    Hinge Range 2.5" to 5.0" (Adjustable Slider)
    Corner Options 1/4" Radius, 5/8" Radius, 90° Square
    Max Door Thickness 1-3/4" (44.5 mm)
    Router Bit Shank 1/4" Standard Shank

    ❓ Frequently Asked Questions

    Q: Will this jig melt or deform when using high-speed routers?
    A: No! Unlike fragile plastic templates, this jig is machined from solid 6061 aircraft-grade aluminum alloy. It completely resists the friction and heat generated by high-speed router bits without warping or melting.
    Q: Can I use this for both 1/4" radius and 90-degree square corner hinges?
    A: Yes! The jig template naturally supports both 1/4" and 5/8" radius corners. For square corner hinges, simply rout the mortise and use the included high-speed Corner Chisel Tool to clean up the 90° corners in seconds.
    Q: Does this fit standard interior and exterior residential doors?
    A: Yes. It includes adjustable thickness clamps designed specifically for standard residential and commercial doors up to 1-3/4" thick.
    Q: Do I need to buy additional router bits or drill bits?
    A: No extra purchases needed. The ready-to-use kit comes complete with a 1/4" shank router bit, corner chisel, self-centering drill bit for screw holes, and a hex key for fast adjustments.

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