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Solid CNC Aluminum Door Hinge Mortiser Jig Kit - Fits 2.5" to 5" Hinges, 1/4" & 5/8" Radius & Square Corner Router Tool with Bit & Accessories

Solid CNC Aluminum Door Hinge Mortiser Jig Kit - Fits 2.5

Solid CNC Aluminum Door Hinge Mortiser Jig Kit - Fits 2.5" to 5" Hinges, 1/4" & 5/8" Radius & Square Corner Router Tool with Bit & Accessories

$59.99 -25% $79.00

$59.99

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Standard Kit (+ Router Bit & Self-Centering Drill)

Pro Lock & Hinge Kit (+ Hole Saw & Lock Guide)

Ultimate Master Set (+ Heavy-Duty Lock Jig & Hole Saws)

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🚨 Common Woodworking Frustrations — Solved

❌ PROBLEM: Plastic Jigs Melt From Router Heat

✅ SOLUTION: Solid CNC 6061 Aluminum resists 100% router friction heat with zero deformation or melting.

❌ PROBLEM: Jig Flexing Causes Uneven Mortises

✅ SOLUTION: Rigid metal frame & heavy-duty dual locking clamps guarantee rock-steady routing for flush hinge fit.

❌ PROBLEM: Needing Multiple Jigs for Different Sizes

✅ SOLUTION: 1 Universal Jig smoothly slides and locks to accommodate all hinges from 2.5" to 5" in length.

⚙️ Engineered For Professional Results

01. Aircraft-Grade Build

CNC Machined 6061 Aluminum
Anodized industrial red finish
Built for high-speed routers
Lifelong durability on job sites

02. Universal Compatibility

Fits 2.5" to 5" hinge lengths
1/4" & 5/8" radius corners
90° square corners (Chisel included)
Doors up to 1-3/4" thickness

03. Complete Kit

Included 1/4" Shank Router Bit
Included Corner Chisel Tool
Included Self-Centering Drill Bit
Included Hex Key Wrench

📊 Why Upgrade to CNC Aluminum?

Feature	GJANSH Aluminum Jig	Standard Plastic Jig
Body Material	CNC 6061 Aluminum	Molded Plastic
Heat Resistance	100% Heatproof (No Melt)	Melts under friction
Mortise Accuracy	Zero Flex / Flush Fit	Flexes / Uneven depth
Hinge Fit Range	2.5" to 5" Adjustable	Fixed notches only
Expected Lifespan	Lifetime Tool	Replaced frequently

📋 Technical Specifications

Material	CNC Machined 6061 Anodized Aluminum
Hinge Range	2.5" to 5.0" (Adjustable Slider)
Corner Options	1/4" Radius, 5/8" Radius, 90° Square
Max Door Thickness	1-3/4" (44.5 mm)
Router Bit Shank	1/4" Standard Shank

❓ Frequently Asked Questions

Q: Will this jig melt or deform when using high-speed routers?

A: No! Unlike fragile plastic templates, this jig is machined from solid 6061 aircraft-grade aluminum alloy. It completely resists the friction and heat generated by high-speed router bits without warping or melting.

Q: Can I use this for both 1/4" radius and 90-degree square corner hinges?

A: Yes! The jig template naturally supports both 1/4" and 5/8" radius corners. For square corner hinges, simply rout the mortise and use the included high-speed Corner Chisel Tool to clean up the 90° corners in seconds.

Q: Does this fit standard interior and exterior residential doors?

A: Yes. It includes adjustable thickness clamps designed specifically for standard residential and commercial doors up to 1-3/4" thick.

Q: Do I need to buy additional router bits or drill bits?

A: No extra purchases needed. The ready-to-use kit comes complete with a 1/4" shank router bit, corner chisel, self-centering drill bit for screw holes, and a hex key for fast adjustments.

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