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Solid CNC Aluminum Door Hinge Mortiser Jig Kit - Fits 2.5" to 5" Hinges, 1/4" & 5/8" Radius & Square Corner Router Tool with Bit & Accessories
Sale price
$59.99 USD
-25%
Regular price
$79.00 USD
Regular price
$59.99 USD
Unit price
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Solid CNC Aluminum Door Hinge Mortiser Jig Kit - Fits 2.5" to 5" Hinges, 1/4" & 5/8" Radius & Square Corner Router Tool with Bit & Accessories
Sale price
$59.99 USD
Regular price
$79.00 USD
Regular price
$59.99 USD
Unit price
π¨ Common Woodworking Frustrations β Solved
β PROBLEM: Plastic Jigs Melt From Router Heat
β
SOLUTION: Solid CNC 6061 Aluminum resists 100% router friction heat with zero deformation or melting.
β PROBLEM: Jig Flexing Causes Uneven Mortises
β
SOLUTION: Rigid metal frame & heavy-duty dual locking clamps guarantee rock-steady routing for flush hinge fit.
β PROBLEM: Needing Multiple Jigs for Different Sizes
β
SOLUTION: 1 Universal Jig smoothly slides and locks to accommodate all hinges from 2.5" to 5" in length.
βοΈ Engineered For Professional Results
01. Aircraft-Grade Build
- CNC Machined 6061 Aluminum
- Anodized industrial red finish
- Built for high-speed routers
- Lifelong durability on job sites
02. Universal Compatibility
- Fits 2.5" to 5" hinge lengths
- 1/4" & 5/8" radius corners
- 90Β° square corners (Chisel included)
- Doors up to 1-3/4" thickness
03. Complete Kit
- Included 1/4" Shank Router Bit
- Included Corner Chisel Tool
- Included Self-Centering Drill Bit
- Included Hex Key Wrench
π Why Upgrade to CNC Aluminum?
| Feature | GJANSH Aluminum Jig | Standard Plastic Jig |
|---|---|---|
| Body Material | CNC 6061 Aluminum | Molded Plastic |
| Heat Resistance | 100% Heatproof (No Melt) | Melts under friction |
| Mortise Accuracy | Zero Flex / Flush Fit | Flexes / Uneven depth |
| Hinge Fit Range | 2.5" to 5" Adjustable | Fixed notches only |
| Expected Lifespan | Lifetime Tool | Replaced frequently |
π Technical Specifications
| Material | CNC Machined 6061 Anodized Aluminum |
| Hinge Range | 2.5" to 5.0" (Adjustable Slider) |
| Corner Options | 1/4" Radius, 5/8" Radius, 90Β° Square |
| Max Door Thickness | 1-3/4" (44.5 mm) |
| Router Bit Shank | 1/4" Standard Shank |
β Frequently Asked Questions
Q: Will this jig melt or deform when using high-speed routers?
A: No! Unlike fragile plastic templates, this jig is machined from solid 6061 aircraft-grade aluminum alloy. It completely resists the friction and heat generated by high-speed router bits without warping or melting.
Q: Can I use this for both 1/4" radius and 90-degree square corner hinges?
A: Yes! The jig template naturally supports both 1/4" and 5/8" radius corners. For square corner hinges, simply rout the mortise and use the included high-speed Corner Chisel Tool to clean up the 90Β° corners in seconds.
Q: Does this fit standard interior and exterior residential doors?
A: Yes. It includes adjustable thickness clamps designed specifically for standard residential and commercial doors up to 1-3/4" thick.
Q: Do I need to buy additional router bits or drill bits?
A: No extra purchases needed. The ready-to-use kit comes complete with a 1/4" shank router bit, corner chisel, self-centering drill bit for screw holes, and a hex key for fast adjustments.