Job Site Solution
Tired of Cheap Plastic Jigs Melting & Warping Mid-Job?
Upgrade to solid CNC 6061 Anodized Aluminum. Engineered for zero flex, zero wobble, and lifetime precision routing on every door and cabinet.
đš Common Woodworking Frustrations â Solved
â PROBLEM: Plastic Jigs Melt From Router Heat
â
SOLUTION: Solid CNC 6061 Aluminum resists 100% router friction heat with zero deformation or melting.
â PROBLEM: Jig Flexing Causes Uneven Mortises
â
SOLUTION: Rigid metal frame & heavy-duty dual locking clamps guarantee rock-steady routing for flush hinge fit.
â PROBLEM: Needing Multiple Jigs for Different Sizes
â
SOLUTION: 1 Universal Jig smoothly slides and locks to accommodate all hinges from 2.5" to 5" in length.
âïž Engineered For Professional Results
01. Aircraft-Grade Build
- CNC Machined 6061 Aluminum
- Anodized industrial red finish
- Built for high-speed routers
- Lifelong durability on job sites
02. Universal Compatibility
- Fits 2.5" to 5" hinge lengths
- 1/4" & 5/8" radius corners
- 90° square corners (Chisel included)
- Doors up to 1-3/4" thickness
03. Complete Kit
- Included 1/4" Shank Router Bit
- Included Corner Chisel Tool
- Included Self-Centering Drill Bit
- Included Hex Key Wrench
đ Why Upgrade to CNC Aluminum?
| Feature |
GJANSH Aluminum Jig |
Standard Plastic Jig |
| Body Material |
CNC 6061 Aluminum |
Molded Plastic |
| Heat Resistance |
100% Heatproof (No Melt) |
Melts under friction |
| Mortise Accuracy |
Zero Flex / Flush Fit |
Flexes / Uneven depth |
| Hinge Fit Range |
2.5" to 5" Adjustable |
Fixed notches only |
| Expected Lifespan |
Lifetime Tool |
Replaced frequently |
đ Technical Specifications
| Material |
CNC Machined 6061 Anodized Aluminum |
| Hinge Range |
2.5" to 5.0" (Adjustable Slider) |
| Corner Options |
1/4" Radius, 5/8" Radius, 90° Square |
| Max Door Thickness |
1-3/4" (44.5 mm) |
| Router Bit Shank |
1/4" Standard Shank |
â Frequently Asked Questions
Q: Will this jig melt or deform when using high-speed routers?
A: No! Unlike fragile plastic templates, this jig is machined from solid 6061 aircraft-grade aluminum alloy. It completely resists the friction and heat generated by high-speed router bits without warping or melting.
Q: Can I use this for both 1/4" radius and 90-degree square corner hinges?
A: Yes! The jig template naturally supports both 1/4" and 5/8" radius corners. For square corner hinges, simply rout the mortise and use the included high-speed Corner Chisel Tool to clean up the 90° corners in seconds.
Q: Does this fit standard interior and exterior residential doors?
A: Yes. It includes adjustable thickness clamps designed specifically for standard residential and commercial doors up to 1-3/4" thick.
Q: Do I need to buy additional router bits or drill bits?
A: No extra purchases needed. The ready-to-use kit comes complete with a 1/4" shank router bit, corner chisel, self-centering drill bit for screw holes, and a hex key for fast adjustments.